COURSE UNIT TITLE

: MATERIAL AND ENERGY BALANCE

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MME 3006 MATERIAL AND ENERGY BALANCE COMPULSORY 3 0 0 5

Offered By

Metallurgical and Materials Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSISTANT PROFESSOR MURAT ALKAN

Offered to

Metallurgical and Materials Engineering

Course Objective

This course covers the calculations of materials and energy balances of metallurgical production processes by using International standards of units and their conversion factors. The stages of the industrial processes in the field of Metallurgical Engineering are designed by using thermodynamic and/or process simulation softwares.

Learning Outcomes of the Course Unit

1   To describe the systems of units and to apply the statistical data of calculated values on a metallurgical process
2   To make the calculations of materials balances in a basic or complex metallurgical process without containing any chemical reaction.
3   To make the calculations of materials balances in a basic or complex metallurgical process with containing chemical reactions.
4   To make the calculations of energy balances in a basic or complex metallurgical process without containing any chemical reaction.
5   To make the calculations of energy balances in a basic or complex metallurgical process with containing chemical reactions.
6   To learn the basis of a thermodynamic and process simulation/modelling software.
7   Ability to make a simulation of a system, a process and/or a product in the field of Metallurgical Engineering in the most efficient way while calculating the materials and energy balances with its results.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Inroduction, Dimensions, System of Units and Conversion Factors,Thermophysical and Related Properties of Materials
2 Statistical Concepts Applied to Measurement and Sampling
3 Fundamentals of Material Balances with Applications to Non-Reacting Systems
4 Metallurgical production processes, applications of Computer based Simulation/Modelling Programs with the Calculations of Material Balances
5 Stoichiometry and the Chemical Equation, Reactive Material Balances
6 Problem Sections
7 1st Mid-Term Exam
8 Energy and the First Law of Thermodynamics, Enthalpy Balances in Non-Reactive Systems
9 System Balances on Reactive Processes
10 Applications of Computer based Simulation/Modelling Programs with the Calculations of Energy Balances
11 Problem Sections
12 2nd Mid-Term Exam
13 Mass and Energy Balance Calculations in Metallurgical Processes
14 Mass and Energy Balance Calculations in Metallurgical Processes with Case Studies

Recomended or Required Reading

Morris, A. E., Geiger, G., & Fine, H. A. (2012). Handbook on material and energy balance calculations in material processing. John Wiley & Sons.
Rao, Y. K. (1985). Stoichiometry and thermodynamics of metallurgical processes. CUP Archive.
Rosenqvist, T. (2004). Principles of extractive metallurgy. Tapir academic press.
Himmelblau, D. M., & Riggs, J. B. (2012). Basic principles and calculations in chemical engineering. FT Press.
Felder, R. M., Rousseau, R. W., & Bullard, L. G. (1986). Elementary principles of chemical processes (p. 260). NY etc.: Wiley.
F.Y. Bor. 1977. "Ekstraktif Metalurji Prensipleri Kısım 1" ITÜ Matbaası. Istanbul.
F.Y. Bor. 1989. "Ekstraktif Metalurji Prensipleri Kısım 2" ITÜ Matbaası. Istanbul.

Planned Learning Activities and Teaching Methods

Lectures, exams, homeworks and presentations

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE1 MIDTERM EXAM 1
2 MTE2 MIDTERM EXAM 2
3 ASG ASSIGNMENT
4 QUZ Quiz
5 FIN FINAL EXAM
6 FCGR FINAL COURSE GRADE (RESIT) MTE1 * 0.15 + MTE2 * 0.15 + ASG * 0.10 + QUZ * 0.20 + FIN * 0.40
7 BUT Bütünleme
8 BBN BütünlemeSonuBaşarıNotu MTE1 * 0.15 + MTE2 * 0.15 + ASG * 0.10 + QUZ * 0.20 + RST * 0.40


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

Midterm exams and Final exam are closed books exams. The questions in the exams, and homework assignments that are correlated with the learning outcomes are used in grade assesment/evaluations.

Assessment Criteria

The Learning Outcomes (LO1-LO7) are evaluated by the questions in the exams and homework.

Language of Instruction

English

Course Policies and Rules

Lectures and exams are conducted in order to "Educational and Examinational Regulations" of DEU Engineering Faculty. One personal and one group homework are assigned, and students must deliver their homework on-time. Group homework are presented in last two weeks within the class hours. The students that don t finish and deliver the homework before deadline and don t present their presentations are Failed (VF) for this course.

Contact Details for the Lecturer(s)

Assist. Prof. Dr. Murat Alkan
Phone: +90 (232) 301 74 64
E-mail: alkan.murat@deu.edu.tr


Assoc. Prof. Dr. Mustafa Erol
Phone: +90 (232) 301 74 63
E-mail: m.erol@deu.edu.tr

Office Hours

Lecturer's Counseling Hours designated in their weekly course schedule posted in their office doors.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Preparing Presentations 1 10 10
Preparation before/after weekly lectures 12 1 12
Preparation for Mid-term Exam 2 10 20
Preparation for Final Exam 1 15 15
Preparation for Quiz/Homeworks etc. 2 10 20
Final exam 1 2 2
Mid-term exams 2 1,5 4
Project Assignment 1 3 3
TOTAL WORKLOAD (hours) 122

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.1533
LO.2433
LO.34333
LO.44343
LO.543343
LO.63443
LO.74555555425

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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