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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS TKY 5025 LEAN PRODUCTION ELECTIVE 3 0 0 6

Offered By

Quality Management

Level of Course Unit

Second Cycle Programmes (Master's Degree)

Course Coordinator

PROFESSOR DOCTOR IPEK DEVECI KOCAKOÇ

Offered to

Quality Management

Course Objective

The pursuit of excellence and continuous improvement in production constitutes the essence of Lean Manufacturing and Lean thinking. The purpose of this course is to examine the effectiveness and efficiency of lean production approach to establish a modern production environment.

Learning Outcomes of the Course Unit

1   To be able to explain the concept of Muda 2   To be able to eliminate different types of Muda 3   To be able to map the value streams 4   To be able to balance the workload. 5   To be able to use tools like 5s, Poka-Yoke, TPM, Kanban 6   To be able to make improvements in the context of 5S

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Lean Thinking and basic concepts 2 Lean Thinking and basic concepts 3 Value Stream Mapping Current 4 Value Stream Mapping Future 5 5s 6 SMED- Single Minute Exchange of Die 7 QFD- Quality Function Deployment 8 Midterm Exam 9 Poke Yoke- Mistake proofing 10 TPM-Total Preventive Maintenance 11 Cell Producion 12 Pull Systems and Kanbans 13 Project Presentations 14 Project Presentations

Recomended or Required Reading

Textbook(s): Womack and Jones Lean Thinking Womack and Jones The Machine that Changed the World Booklets of Lean Institute

Planned Learning Activities and Teaching Methods

1- Class Lecturing , 2- Lectures on applications , 3- Presentations of Case Studies, 4- Discussion and analysis of case studies

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 STT TERM WORK (SEMESTER) 3 FIN FINAL EXAM 4 FCG FINAL COURSE GRADE MTE * 0.30 + STT * 0.30 + FIN* 0.40 5 RST RESIT 6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.30 + STT * 0.30 + RST* 0.40 *** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

To be announced.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

To be announced.

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 14 3 42 Preparations before/after weekly lectures 14 4 56 Preparation for midterm exam 1 10 10 Preparation for final exam 1 10 10 Preparing assignments 10 3 30 Final 1 3 3 Midterm 1 3 3 TOTAL WORKLOAD (hours) 154

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 LO.1 4 3 3 LO.2 4 3 3 LO.3 4 3 3 LO.4 4 3 LO.5 4 3 LO.6 4 3