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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS MAK 3019 MANUFACTURING PROCESSES COMPULSORY 3 0 0 5

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR FATIH KAHRAMAN

Offered to

Mechanical Engineering (Evening) Mechanical Engineering

Course Objective

The purpose of this course is to give theoretical knowledge about Casting techniques and Forming processes subjects and to teach using of these techniques in industry by giving examples.

Learning Outcomes of the Course Unit

1   An ability to design of casting methods 2   The necessary broad education to understand destructive and nondestructive tests 3   The necessary broad education to understand forming mold, model and core preparation 4   Education of plastic forming concept, effected factors of plastic forming and plastic deformation methods (rolling, extrusion, wire drawing, tube drawing, deep drawing, forging etc.) 5   Education of cast iron properties, internal structures and using area according to properties

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Metal production technique, Raw iron production and Melting furnaces used in casting. 2 Definition and advantages of casting, solidification of casting, 3 Special cases in solidification of metals 4 Casting methods, sand mold casting, molding processes in sand mold casting 5 Casting methods, sand mold casting, molding processes in sand mold casting 6 Centrifugal casting, plaster molding, Investment Casting, Continuous Casting 7 Iron casting, Finishing processes, Casting defects and controls, design of castings 8 Material examination, Destructive and Nondestructive tests 9 Fundamentals of plastic deformation 10 Introduction of plastic deformation processes 11 Rolling 12 Forging and extrusion 13 Rod and wire drawing 14 Sheet metal forming processes

Recomended or Required Reading

Imal Usulleri, S. Anık, A. Dikicioğlu, M. Vural, Birsen Yayınevi, 1994 Manufacturing Engineering and Technology, Serope Kalpakjian, Steven R. Schmid, Prentice Hall, 2009

Planned Learning Activities and Teaching Methods

Assignment + Laboratory

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 FIN FINAL EXAM 3 FCG FINAL COURSE GRADE MTE * 0.50 + FIN * 0.50 4 RST RESIT 5 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.50 + RST * 0.50 *** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

Learning outputs to article number 2 is done laboratory for students with assignments of this work and all article of Learning outputs are evaluated with both assignments and mid-term exam

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

+ 90 0232 301 92 39 , fatih.kahraman@deu.edu.tr

Office Hours

every working hour in weekdays (except course hours)

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 12 3 36 Preparation for midterm exam 1 15 15 Preparations before/after weekly lectures 12 4 48 Preparation for final exam 1 20 20 Midterm 1 2 2 Final 1 2 2 TOTAL WORKLOAD (hours) 123

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 LO.1 5 5 5 5 4 4 LO.2 4 5 5 3 5 5 LO.3 5 5 5 4 5 4 LO.4 5 5 5 4 4 LO.5 4 5 5 4 4