COURSE UNIT TITLE

: MANUFACTURING PROCESSES

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MAK 3029 MANUFACTURING PROCESSES COMPULSORY 3 0 0 5

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR ŞEFIKA KASMAN

Offered to

Industrial Engineering (Evening)
Industrial Engineering

Course Objective

The purpose of this course is to give theoretical knowledge about Casting techniques, Forming processes, Welding processes and Machining subjects and to teach using of these techniques in industry by giving examples.

Learning Outcomes of the Course Unit

1   Teaching of casting methods and forming mould, model and core preparation.
2   Teaching of cast iron properties, microstructures and using areas according to their properties.
3   Teaching of destructive and nondestructive test methods
4   Teaching of plastic deformation concept, effected factors on plastic deformation
5   Teaching of plastic deformation methods (rolling, extrusion, wire drawing, tube drawing, deep drawing, forging etc.)
6   Teaching of electric arc, plasma and that properties and effect to force of electric arc.
7   Teaching of basic principles, methods and application areas of arc welding (coated electrode, MIG/MAG welding, TIG welding, Submerged welding and plasma welding) and pressure welding
8   Teaching of machining methods and tool materials

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Definition and advantages of casting, solidification of casting, special cases in solidification of metals,
2 Casting methods, sand mold casting, molding processes in sand mold casting
3 Centrifugal casting, plaster molding, Investment Casting, Continuous Casting, Iron casting, Finishing processes, Casting defects and controls, design of castings
4 Fundamentals of plastic deformation, Introduction of plastic deformation processes
5 Rolling, Forging and extrusion, Rod and wire drawing, Sheet metal forming processes
6 Destructive and Nondestructive tests
7 Classification of welding processes, electric arc welding, arc physics
8 Welding electrodes, Manual Metal Arc Welding Process and electrod selection
9 Gas metal arc welding methods, submerged arc welding methods
10 Midterm exam
11 Human health in welding
12 Microstructure of welding, welding defects
13 Gas welding and pressure welding processes
14 Machining methods and tool materials

Recomended or Required Reading

Textbook(s):
1) Imal Usulleri, S. Anık, A. Dikicioğlu, M. Vural, Birsen Yayınevi, 1999


Supplementary Book(s):
1) Lecture notes
2) Manufacturing Engineering and Technology, Serope Kalpakjian, Steven R. Schmid, Prentice Hall, 2009

Planned Learning Activities and Teaching Methods

Assignment + Laboratory

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 FIN FINAL EXAM
3 FCG FINAL COURSE GRADE MTE * 0.50 + FIN * 0.50
4 RST RESIT
5 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.50 + RST * 0.50


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

During in the semester, laboratory work is done for students and it is necessary that student should give a homework about this laboratory work. But these study works aren t included in assessment.

Assessment Criteria

Learning outputs evaluated both mid-term and final exam.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

+ 90 0232 301 92 39, fatih.kahraman@deu.edu.tr

Office Hours

Every working hour in weekdays (except course hours)

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Preparations before/after weekly lectures 12 4 48
Preparation for midterm exam 1 15 15
Preparation for final exam 1 20 20
Final 1 2 2
Midterm 1 2 2
TOTAL WORKLOAD (hours) 123

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.12345
LO.2243545
LO.323454
LO.423444
LO.524335
LO.62432
LO.72432
LO.824424

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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