COURSE UNIT TITLE

: PRODUCT AND PROCESS DESIGN IN TEXTILE I

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKS 3021 PRODUCT AND PROCESS DESIGN IN TEXTILE I COMPULSORY 2 0 0 2

Offered By

Textile Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR RAZIYE BEFRU BÜYÜKBAYRAKTAR

Offered to

Textile Engineering

Course Objective

The aim of this course is to adopt the basic design concept and to provide the necessary substructure for students to realize product and process design by considering realistic constraints. By teaching the product and process design stages and methods, the students are aimed to apply these design processes for any functional object design.

Learning Outcomes of the Course Unit

1   Ability to understand and to explain the concept of design from various aspects
2   Ability to define and explain realistic constraints that reveal the design
3   Ability to understand the factors affecting product design
4   Ability to apply product design processes
5   Ability to use product design tools and methods
6   Ability to apply process design stages

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction of course. Discussion about design concepts.
2 Reasons / constraints that reveal the rationale for the design. Factors affecting product design decisions in firms.
3 The stages of the Product Design Process. Basic principles of Aesthetic and Physical Design. Information about homework.
4 Product design approaches : DFX: Design for Excellence, DFM: Design for Manufacturing, DFA: Design for Assembly, DFMA, DFS: Design for Sustainability, DFRem: Design for Re-manufacturing, DFR: Design for Recycle
5 Tools and methods of Product Design: Quality Function Deployment; Value analysis / engineering, Taguchi Method; Concurrent engineering.
6 Acceptance of the idea: weighted scoring, break-even point, decision tree for product design, sample problems. Life cycle of product; Product-process matrix.
7 Midterm exam
8 Preparation of documents related to the product (Technical drawings, cost documents related to materials, etc.). Discussion on homework studies.
9 Process Design and stages: Process Selection; Product analyzes; Hardware tools selection; Business (micro process) design.
10 Examples for House of Quality. Discussion on homework studies.
11 Application-Textile design example
12 Application-Industrial design / architectural design example
13 Application-A functional textile design example
14 Homework presentations (A functional object design: physical design, aesthetic design, process design, etc.)

Recomended or Required Reading

1- Küçükerman, Ö. , Endüstri Tasarımı: Endüstri için Ürün Tasarımında Yaratıcılık, Yem yayınları, 1996.
2- Küçükerman, Ö. , Endüstri Tasarımı: Ürün Tasarımında Adımlar, Yem Yayınları,1997.
3- Product Design and Development, Ulrich, Karl T., McGraw-Hill Pub., 2003
4- Engineering data for product design, Greenwood, D.C., McGraw-Hill Pub., 1961
5- Engineering design methods: strategies for product design, Cross, N., John Wiley&Sons, 1994

Planned Learning Activities and Teaching Methods

Presentation, Scientific discussion, Project

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRJ PROJECT
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.20 + PRJ * 0.40 + FIN * 0.40
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.20 + PRJ * 0.40 + RST * 0.40


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

Homework is given to students within the scope of the course. Homework is expected to perform product and process design studies for a functional product. The design of the same functional object is given to 3-5 students and the students are asked to perform the product design process individually. Homework file should include the identification of the product, the determination of realistic constraints, and the preparation of documents related to the product.In the next stage, it is asked to decide which design to choose by applying decision-making methods and to carry out the work about process design as a team work.This homework file should include product decision making methods, process design, preparation of documents and work order related to the process. In the last week, presentations about designs will be made. Homework note will be given from the report and presentation.

Assessment Criteria

MIDTERM(%20)+Assignment (%40)+FINAL EXAM(%40)

Language of Instruction

Turkish

Course Policies and Rules

Be careful about the deadline of project files.

Contact Details for the Lecturer(s)

Doç. Dr. Befru Büyükbayraktar
Dokuz Eylül Üniversitesi
Mühendsilik Fakültesi
Tekstil Mühendisliği Bölümü Tınaztepe Kampüsü, 35397, Buca-Izmir Tel:0232 3017712
e-posta: befru.buyukbayraktar@deu.edu.tr

Office Hours

Tuesday, 14.30-15.30

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 2 24
Student Presentations 1 2 2
Preparations before/after weekly lectures 12 1 12
Preparation for midterm exam 1 5 5
Preparation for final exam 1 5 5
Project Preparation 1 8 8
Final 1 1,5 2
Midterm 1 1,5 2
TOTAL WORKLOAD (hours) 60

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11
LO.143
LO.245
LO.345
LO.4444
LO.5444
LO.6444

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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