COURSE UNIT TITLE

: MOILDING II

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
DÖK 4102 MOILDING II COMPULSORY 3 2 0 5

Offered By

Foundry

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

BAHATTIN AGADAY

Offered to

Foundry
Foundry

Course Objective

The main element of the definition of liquid metal mold shaping the mold known as a professional, is the cornerstone of a successful casting. Selecting the product requested by the method of casting, mold design, selected according to the method within the framework of technical information forms the basis of professional success.
In this course, the optimum selection of runner systems, based on solidification maps besleyicini site selection, feeder sizing calculations runner, climber and know the coolant planning. Provides the advantages of a different mold materials to molding applications. Complete molding and casting, planning and organization design are given.

Learning Outcomes of the Course Unit

1   To be able to detect production method of casting and molding method suitable the desired track.
2   To be able to calculate runner, feeder and climber parameters in the mold design
3   To be able to organize mold design and casting according to the desired parts
4   To be able to analyze possible failure of cast iron reviews, technical error
5   To be able to classification according to the advantage and field use of mold materials.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Methods of molding and casting techniques
2 According to the demand of different parts and die-casting molds and die casting method selection.
3 Casting criteria at the time of solidification and thermal exchange. Solidification maps. Runner selection of connection point
4 Foundry molding design, illustration weight calculation. Model and casting alloys cost analysis.
5 Runner goner selection and sizing calculations and applications
6 Feeder location selection and sizing calculations and applications.
7 Feeder location selection and sizing calculations and applications.
8 Mid-term exam
9 Runner goner coolant feeder calculations, depending on the model design and casting.
10 Different components of the sand mold construction, the main grade, climbing grade, plate mold-made model.
11 Mold Evaluation and error analysis of the parameters.
12 Chemical component mold making materials.
13 Chemical component, mold making materials and applications.
14 Other types of mold, mold, foam, e.pres, gypsum, shell, v.proses.vb practices.
15 Other types of mold, mold, foam, e.pres, gypsum, shell, v.proses.vb practices.

Recomended or Required Reading

. Casting Technology I Methods-Cast Iron Casting, Pro Istanbul Technical University, Faculty of Chemical and Metallurgical Engineering, Offset Warehouse, London, 1992,
2. General Casting Information, Volume I, II, III., S. Fidaner, S. Steel, H. Was born in C. Filtering, A.D.Duran, Ministry of Education. Vocational and Technical Education Books, Ankara, 1978
Auxiliary Source:
1. Feeder Design Runner molds. B.Agaday. (2009 Lecture Note)
2. Sand Mold Components Technical Specifications. B.Agaday (ASM) Trans. B.Agaday.
References:
Other course materials:
1. Mold sample models.
2. Molding applications, video records.

Planned Learning Activities and Teaching Methods

1. Lectures
2. Assignment
3. Application

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 FN Final
3 FCG FINAL COURSE GRADE VZ*0.40 + FN* 0.60
4 RST RESIT
5 FCGR FINAL COURSE GRADE (RESIT) VZ*0.40 + BUT* 0.60


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

Mid-term exam, assignment and final exam will be measured with the 5 learning outcomes

Language of Instruction

Turkish

Course Policies and Rules

70% of course attendance is mandatory.

Contact Details for the Lecturer(s)

b.agaday@hotmail.com
GSM:0535 275 09 29

Office Hours

17:00 to 17:30 every day

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Case study 14 2 28
Lectures 14 3 42
Preparing presentations 3 3 9
Preparation for final exam 1 10 10
Preparing assignments 3 5 15
Preparations before/after weekly lectures 12 2 24
Preparation for midterm exam 1 5 5
Midterm 1 1 1
Final 1 1 1
TOTAL WORKLOAD (hours) 135

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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