COURSE UNIT TITLE

: MANUFACTURING PROCESS 2

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MKN 4205 MANUFACTURING PROCESS 2 COMPULSORY 2 1 0 4

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

NECMETTIN YIĞITTÜRK

Offered to

Machinery (Evening)
Machinery

Course Objective

The purpose of this course is to gain the manufacturing process, milling and grinding machine, gear machine workbench, making process using the standards a special grinding

Learning Outcomes of the Course Unit

1   To machine rack and pinion gears and bevel gears
2   To process worm gear
3   To recognize the elements of the chain gear
4   To grind tapered bore
5   To make tool grinding process

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Gear wheels, introduction of gear wheels
2 Calculation of spur gear elements
3 Module pocket knives and selection of module pocket knives
4 Divizor account and settings
5 Opening of spur gears and checking the opened teeth
6 Rack gears, calculations, rack gear opening and controls
7 Helical gears, calculations, helical gear opening and controls
8 Mid-term Exam
9 Bevel gears, calculations, bevel gear opening and controls
10 Worm screws, chain gears and calculations
11 Preparation of screws, screw elements and screw items
12 Triangular, square, trapezoidal screws and calculations
13 Screw opening and controls on the lathe
14 Springs and calculations
15 Spring winding operations on the lathe

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: Ordinary carbon steel St-52

Planned Learning Activities and Teaching Methods

1. Expression
2. Question and answer
3. Case study
4. Binary group works

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 RO Rapor/Ödev
3 FN Final
4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

1. Mid-term Exam
2. Homework Assignments
3. Final Exam

Language of Instruction

Turkish

Course Policies and Rules

1. 70% of theoretical courses, 80% of practical classes attendance is compulsory.
2. Workshop apron must be worn in work practices.
3. To comply with machine use and safety regulations is mandatory while working in workshop.

Contact Details for the Lecturer(s)

0232 301 26 05
necmettin.yigitturk@deu.edu.tr

Office Hours

Weekdays during working hours without the instructor's course.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 2 28
Tutorials 14 1 14
Preparation before/after weekly lectures 12 2 24
Preparation for Mid-term Exam 1 8 8
Preparation for Final Exam 1 16 16
Preparing Individual Assignments 1 12 12
Final 1 1 1
Mid-term 1 1 1
TOTAL WORKLOAD (hours) 104

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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