COURSE UNIT TITLE

: MANUFACTURING PROCESS 2

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MKN 4205 MANUFACTURING PROCESS 2 COMPULSORY 2 1 0 4

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

NECMETTIN YIĞITTÜRK

Offered to

Machinery (Evening)
Machinery

Course Objective

The purpose of this course is to gain the manufacturing process, milling and grinding machine, gear machine workbench, making process using the standards a special grinding

Learning Outcomes of the Course Unit

1   To machine rack and pinion gears and bevel gears
2   To process worm gear
3   To recognize the elements of the chain gear
4   To grind tapered bore
5   To make tool grinding process

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Gear manufacturing techniques Cramer, Cramer gear calculations, Cramer gear milling knife and select the module, the module drop-down gear control with conspiracy
2 Bevel gears, bevel gears, manufacturing techniques, bevel gear calculations
3 Bevel gear milling cutter knife and select the module, the module drop-down gear control with conspiracy
4 Wheel gears, worm gear wheel manufacturing techniques and provision, and provision worm gear wheel calculations, milling cutter and select the module, the module drop-down gear control with conspiracy
5 Using the definition of sprocket, chain, gear manufacturing techniques
6 Calculations sprocket, chain, choose the gear milling cutter
7 Mid-term Exam
8 Mid-term Exam
9 Grinding, the definition and the importance of tools and materials used, the hole grinding measurement and control
10 Grinding, the definition and the importance of tools and materials used, the hole grinding measurement and control
11 Conical grinding, the definition and the importance of tools and materials used, conical grinding measurement and control
12 Centerless grinding machines, centerless grinding and its significance, centerless grinding tools and materials used
13 Centerless grinding, measuring and control
14 Tool grinding wheels, tool grinding machines and apparatus used, single-edged cutters sharpened, multi-flute cutters sharpening

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: Ordinary carbon steel St-52

Planned Learning Activities and Teaching Methods

1. Expression
2. Question and answer
3. Case study
4. Binary group works

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 RO Rapor/Ödev
3 FN Final
4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

1. Mid-term Exam
2. Homework Assignments
3. Final Exam

Language of Instruction

Turkish

Course Policies and Rules

1. 70% of theoretical courses, 80% of practical classes attendance is compulsory.
2. Workshop apron must be worn in work practices.
3. To comply with machine use and safety regulations is mandatory while working in workshop.

Contact Details for the Lecturer(s)

0232 301 26 05
necmettin.yigitturk@deu.edu.tr

Office Hours

Weekdays during working hours without the instructor's course.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 2 24
Tutorials 12 1 12
Preparation before/after weekly lectures 12 2 24
Preparation for Mid-term Exam 1 8 8
Preparation for Final Exam 1 16 16
Preparing Individual Assignments 1 12 12
Final 1 1 1
Mid-term 1 1 1
TOTAL WORKLOAD (hours) 98

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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