Dokuz Eylül University Information Package / Courses Catalog

Description of Individual Course Units

Course Unit Code	Course Unit Title	Type Of Course	D	U	L	ECTS
MKN 4106	MANUFACTURING PROCESS 1	COMPULSORY	3	1	0	5

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

NECMETTIN YIĞITTÜRK

Offered to

Machinery (Evening)
Machinery

Course Objective

The purpose of this course is to gain, using the bench lathe, machining the act screws in accordance with the standards and procedures to make a special turning, using the milling machine machining the flat and helical gears on the bench is to gain proficiency.

Learning Outcomes of the Course Unit

1	To understand the motion screws
2	To make a special turning operations
3	To process Flat gear milling machine
4	To analyze the differences between helical and spur gear
5	To understand motion screws

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week	Subject	Description
1	Frame screw definition, features and square threading techniques, square screw cutters, square screw counter-breakers connected on the counter
2	Trapezoidal screw definition, characteristics and trapezoidal threading techniques, trapezoidal screw cutters, trapezoidal breakers connected on the counter
3	Round screw-definition, characteristics, and round threading techniques
4	Round screw-breakers, round screw connection of the counter-breakers, round screw considerations to be taken into consideration in attracting
5	Multi-mouthed screw-definition, characteristics and techniques of machining- multi-mouthed screw
6	Multi-mouthed screw-cutters, multi-mouthed screw-breakers connected to the counter, multi-mouthed screw considerations to be taken into consideration in attracting
7	Midterm Exam
8	Midterm Exam
9	Springs definition, characteristics, types, uses, spring calculation, winding the spring on the lathe
10	Eccentric turning process-based definition, the process of turning to be considered a freak-centered, crazy-based (eccentric) of the workpiece application areas,
11	Definition and types of bearings, bearing areas, turning attacks, the use of deposits to be considered
12	Special Turning Operations, clamp types and characteristics, turning with the clamps, definition the four catch clutch and properties ,turning on the four catch clutch, work dies and characteristics, and turning with the work dies
13	And using the definition of spur gear, spur gear calculations, select the module milling pocket knife, spur gear manufacturing techniques, finished gear control with the module conspiracy
14	Definition and uses helical gears, helical gears, manufacturing techniques, helical gear calculations, milling knife and select the module, finished gear control with the module conspiracy

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: Ordinary carbon steel St-52

Planned Learning Activities and Teaching Methods

1. Lecture
2. Application
3. Q&A
4. Case study
5. Paired group work
6. Individualized Instruction

Assessment Methods

SORTING NUMBER	SHORT CODE	LONG CODE	FORMULA
1	MTE	MIDTERM EXAM
2	RO	Rapor/Ödev
3	FN	Final
4	FCG	FINAL COURSE GRADE	VZ0.20 + RO0.20 + FN* 0.60
5	RST	RESIT
6	FCGR	FINAL COURSE GRADE (RESIT)	VZ0.20 + RO0.20 + BUT* 0.60

*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

At least 5 learning outcomes will be measured with midterm, homework and final exams, and the stage of the student in reaching these learning outcomes will be monitored with weekly assignments.

Language of Instruction

Turkish

Course Policies and Rules

1. 70% of theoretical courses, 80% of practical classes attendance is compulsory.
2. Workshop apron must be worn in work practices.
3. To comply with machine use and safety regulations is mandatory while working in workshop.

Contact Details for the Lecturer(s)

0232 301 26 05
necmettin.yigitturk@deu.edu.tr

Office Hours

Weekdays during working hours without the instructor's course.

Work Placement(s)

None

Workload Calculation

Activities	Number	Time (hours)	Total Work Load (hours)
Lectures	12	3	36
Tutorials	12	1	12
Preparation before/after weekly lectures	12	3	36
Preparation for Mid-term Exam	1	5	5
Preparing Individual Assignments	2	12	24
Preparation for Final Exam	1	10	10
Final	1	1	1
Mid-term	1	1	1
TOTAL WORKLOAD (hours)			125

Contribution of Learning Outcomes to Programme Outcomes

PO/LO	PO.2	PO.3	PO.4	PO.6	PO.7	PO.8	PO.11	PO.12	PO.13	PO.14
LO.1	1	1	1	1	1	1	1	1	1	1
LO.2	1	1	1	1	1	1	1	1	1	1
LO.3	1	1	1	1	1	1	1	1	1	1
LO.4	1	1	1	1	1	1	1	1	1	1
LO.5	1	1	1	1	1	1	1	1	1	1

COURSE UNIT TITLE

DEGREE PROGRAMMES

Description of Individual Course Units

Offered By

Level of Course Unit

Course Coordinator

Offered to

Course Objective

Learning Outcomes of the Course Unit

Mode of Delivery

Prerequisites and Co-requisites

Recomended Optional Programme Components

Course Contents

Recomended or Required Reading

Planned Learning Activities and Teaching Methods

Assessment Methods

Further Notes About Assessment Methods

Assessment Criteria

Language of Instruction

Course Policies and Rules

Contact Details for the Lecturer(s)

Office Hours

Work Placement(s)

Workload Calculation

Contribution of Learning Outcomes to Programme Outcomes

CONTACT INFORMATION