COURSE UNIT TITLE

: BASIC MANUFACTURING PROCESS

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MKN 4103 BASIC MANUFACTURING PROCESS COMPULSORY 3 1 0 4

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

NECMETTIN YIĞITTÜRK

Offered to

Machinery (Evening)
Machinery

Course Objective

The purpose of this course is to gain qualifications of the basic manufacturing processes by using hand tools, drills, lathes, milling machines and grinding machine tools.

Learning Outcomes of the Course Unit

1   To make the application process by using basic hand tools
2   To drill different types of hole by using drill bench
3   To make the process of lathing by using lathe machine
4   To make the process of milling by using milling machine
5   To make the process of grinding by using grinding machine
6   To be able to apply thread cutting processes with hand tools such as guides and threads.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 File, cutter types, measuring, control and marking tools, cutting principles and types.
2 Cutting tools suitable for the material, standing grinding stone benches, drill sharpening,
3 Drill types, drill bit angles, material properties of the piece to be drilled and drills, drilling sequence, cycle calculation.
4 Reamer, guide, thread types, screw combs, tap and thread with screw opening process sequence.
5 Types of lathes, parts, turning types, chucks, beds, cutting tools, lathe pens, types, center drill, number of revolution advance calculations, face and cylindrical turning process order.
6 Taper turning methods, taper calculation, taper measuring gauges, Drill types, gradual drilling principles
7 Mid-term Exam
8 Mid-term Exam
9 Surface roughness, types of canal pencils, angles, sharpening, measuring instruments
10 Machine reamer types, lathe reaming techniques, workpiece reamer coaxial fastening technique.
11 Screw types, gauges, types of screw pens, screwing into blind holes, number of mouths in screws.
12 Turnover calculation and channel opening in channel opening
13 Knurling pencil, knurling types and lathe knurling
14 Calculation of root and upper thread in screws, selection of drill diameter according to screw type. Guide and layout application

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: St-52 common carbon steel material, Hand tools required for processing these materials

Planned Learning Activities and Teaching Methods

1. Lecture
2. Application
3. Q&A
4. Case study
5. Paired group work
6. Individualized teaching

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 RO Rapor/Ödev
3 FN Final
4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

At least 5 learning outcomes will be measured with midterm, homework and final exams, and the stage of the student in reaching these learning outcomes will be followed with the practices and weekly assignments.

Language of Instruction

Turkish

Course Policies and Rules

1. It is compulsory to attend 70% of the theoretical courses and 80% of the applied courses.
2. It is obligatory to wear a work apron in workshop applications and to comply with the dress code while working in rotating benches.
3. It is obligatory to comply with the occupational safety rules and machine usage rules while working in the workshop.

Contact Details for the Lecturer(s)

0232 301 26 05
necmettin.yigitturk@deu.edu.tr

Office Hours

when the lecturer is not teaching the lesson

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Tutorials 12 1 12
Preparation before/after weekly lectures 6 1 6
Preparation for Mid-term Exam 1 4 4
Preparation for Final Exam 1 8 8
Preparing Individual Assignments 3 12 36
Final 1 1 1
Mid-term 1 1 1
TOTAL WORKLOAD (hours) 104

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
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Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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