COURSE UNIT TITLE

: FURNACES AND REFRACTORIES

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MMM 4026 FURNACES AND REFRACTORIES ELECTIVE 3 0 0 4

Offered By

Metallurgical and Materials Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR DOCTOR ALI AYDIN GÖKTAŞ

Offered to

Metallurgical and Materials Engineering

Course Objective


Introduction to Furnaces utilized in the production processes of metalic and ceramic materials. Classification of technological design and energy efficiency are explained. Informations are given about the selection criteria for refractory materials utilized in furnaces and the properties. The types and production steps of refractories are acquainted.The application area of monolithic and insulation refractories are discussed and the environmental impacts of furnaces and refractories are acquainted.

Learning Outcomes of the Course Unit

1   to explain the importance of furnaces used for production of materials,
2   to describe basic concepts associated with furnaces and refractories,
3   to describe the principles of choosing, production and quality control of refractories used in furnaces,
4   to discuss parameters to be considered in design of used for refractories,
5   to define basic concepts of environmental problems that may be revealed from furnaces and refractories,
6   to present a report about furnaces and refractories and/or industrial application in writing or orally

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction, furnaces, refractories and their applications
2 Classification of furnaces, vertical and horizontal rotary furnaces,melting and heat treatment furnaces, Burners for furnaces,Heat recovery
3 Classification of refractories, acidic and basic refractories
4 Furnaces utilized in metal production processes,Refractories applied in Furnace constructions
5 Production and properties of basic based refractories based on magnesia,mgnesia cromite,sinterdolomite,and forsterite refractories
6 Furnace efficiency,control and Safety and environmental impact
7 Working principles of ovens
8 Furnaces utilized in ceramic production processes, Refractories applied in Furnace constructions
9 Production and properties of acidic based refractories, silica, fireclay ,high alumina containing refractories
10 Production and properties of acidic based refractories, silica, fireclay ,high alumina containing refractories
11 Improvement of Refractory properties by various additives; carbon,silicium carbid,alumina,titania
12 Production and properties of shaped,shapeless and prefabric refractories- Students presentation
13 Production and properties of shaped,shapeless and prefabric refractories- Students presentations

Recomended or Required Reading

1. Peter Mullinger and Barrie Jenkins, 2014. "Industrial and process furnaces (2nd Ed.)", Elsevier, Burlington, U.S.A., ISBN: 978-0-08-099377-5
2. Stephen C. Carniglia and Gordon L. Barna, 1992. "Handbook of industrial refractories technology, principles, types, properties and applications", Noyes publications, Westwood, New Jersey, U.S.A., ISBN: 0-8155-1304-6,
3. J. D. Gilchrist and R. W. Douglas, 1977. "Fuels, Furnaces and Refractories", Elsevier. ISBN: 978-0-08-020430-7
4. Chi Mei, Jiemin Zhou, Xiaoqi Peng, Naijun Zhou, Ping Zhou, 2001, " Simulation and Optimization of Furnaces and Kilns for Nonferrous Metallurgical Engineering", Springer, ISBN 978-3-642-00247-2.

Planned Learning Activities and Teaching Methods

Lecture, presentation, exams

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 ASG ASSIGNMENT
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.30 + ASG * 0.30 + FIN * 0.40
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.30 + ASG * 0.30 + RST * 0.40


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

LO1-5; will be evaluated by exams .
LO 6 ; will be evaluated by assignment/ presentation

Language of Instruction

Turkish

Course Policies and Rules

Lectures and examinations are carried out with respect to regulation of Engineering
Faculty of Dokuz Eylul University, named "Principles of Education and Examination
Practice".
If the homework and reports are cited without reference directly from another source or
quoted directly from other students, the relevant study is excluded from the
evaluation.

Contact Details for the Lecturer(s)

aydin.goktas@deu.edu.tr

Office Hours

The student counseling hours are stated in the weekly course schedule at the door of
the academic staff.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 3 42
Preparations before/after weekly lectures 12 1 12
Preparation for midterm exam 1 7,5 8
Preparation for final exam 1 20 20
Preparation for quiz 0 0 0
Preparing presentations 1 13 13
Final 1 1,5 2
Midterm 1 1,5 2
Project Final Presentation 1 0,5 1
TOTAL WORKLOAD (hours) 100

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.133
LO.22
LO.3234
LO.4342
LO.53
LO.6333322

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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