COURSE UNIT TITLE

: LEAN PRODUCTION

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
END 3922 LEAN PRODUCTION ELECTIVE 3 0 0 4

Offered By

Industrial Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR DOCTOR MEHMET ÇAKMAKÇI

Offered to

Industrial Engineering

Course Objective

It provides students with the classification of production systems in production, value stream mapping, lean production philosophy, basic principles of lean production, definition and types of waste, 5S, SMED, TPM, JIT and KANBAN techniques and approaches from lean production techniques.

Learning Outcomes of the Course Unit

1   Ability to determine whether a lean transformation is necessary in a business
2   Ability to determine which activities provide added value in a production
3   To provide students the ability to use a new Value stream mapping from the old one
4   To provide students the ability to use continuous process improvement
5   Ability to apply lean production techniques by working as a team in sectoral companies and report the results

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction to the Lean Manufacturing - historical view of lean philosophy
2 Value stream mapping-analysis
3 Cellular system and obtaining of the manufacturing cells
4 Short set-up times
5 Lean Manufacturing Techniques
6 5S Techniques
7 TPM Techniques
8 TPM Techniques
9 SMED Techniqeus
10 SMED - TPM Relationship
11 JIT Techniques
12 KANBAN Techniques
13 hybrid systems
14 JIDOKA - Poka Yoke

Recomended or Required Reading

Textbook(s):
- J. Womack, D. T. Jones, D. Roos, The Machine that Changed the World,1990.
- Lecture notes

Planned Learning Activities and Teaching Methods

The course is taught in a lecture, class presentation and discussion format. All class members are expected to attend and both the lecture and take part in the discussion sessions. Besides the taught lecture, group presentations are to be prepared by the groups assigned for that week and presented to open a discussion session.

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRJ PROJECT
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.30 + PRJ * 0.20 + FIN * 0.50
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.30 + PRJ * 0.20 + RST * 0.50


*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

There will be minimum 2 projects, averaged out grades for which will be 20 % of the overall success of the students. mid-term examinations will be averaged and affect the grade by 30 %. Final exam will be 50 % of the resulting grade.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

mehmet.cakmakci@deu.edu.tr

Tel. Nr.: +90 232 301 76 13
Fax Nr.: +90 232 301 76 08

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 3 42
Preparation before/after weekly lectures 14 2 28
Preparation for Mid-term Exam 1 10 10
Preparation for Final Exam 1 10 10
Preparing Individual Assignments 2 8 16
Final 1 2 2
Mid-term 1 2 2
TOTAL WORKLOAD (hours) 110

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11
LO.1554
LO.25
LO.35
LO.45
LO.54

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

Copyright 2015 DEÜ. BİD

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