Dokuz Eylül University Information Package / Courses Catalog

Description of Individual Course Units

Course Unit Code	Course Unit Title	Type Of Course	D	U	L	ECTS
END 3922	LEAN PRODUCTION	ELECTIVE	3	0	0	4

Offered By

Industrial Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR DOCTOR MEHMET ÇAKMAKÇI

Offered to

Industrial Engineering

Course Objective

The aim of this course is to introduce the classification of the production systems, value stream mapping, lean manufacturing system (Toyota Production System) philosophy, basic principles of lean manufacturing, definition and types of waste. 5S, SMED, TPM, JIT and KANBAN techniqeus, which are lean manufacturing techniqeus, will be explained within the framework of the relationship between simplification and digital transformation of production in accordance with today's technology.

Learning Outcomes of the Course Unit

1	To provide students the ability to determine necessary of lean evaluation in the company
2	To provide students the ability to determine Value-Added activity of the production.
3	To provide students the ability to use a new Value stream mapping from the old one.
4	To provide students the ability to use continuous process improvement.
5	Transition the traditional layout to the cellular manufacturing system.
6	To provide students the ability to apply the technics of lean manufacturinng.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week	Subject	Description
1	Introduction to the Lean Manufacturing - historical view of lean philosophy
2	Value stream mapping-analysis
3	Cellular system and obtaining of the manufacturing cells
4	Short set-up times
5	Lean Manufacturing Techniques
6	5S Techniques
7	Midterm
8	TPM Techniques
9	SMED Techniqeus
10	SMED - TPM Relationship
11	JIT Techniques
12	KANBAN Techniques
13	Lean Manufacturing Applications - Presentation
14	Lean Manufacturing Applications - Presentation

Recomended or Required Reading

Textbook(s):
- J. Womack, D. T. Jones, D. Roos, The Machine that Changed the World,1990.
- Lecture notes
Supplementary Book(s):
References:
Materials:

Planned Learning Activities and Teaching Methods

The course is taught in a lecture, class presentation and discussion format. All class members are expected to attend and both the lecture and take part in the discussion sessions. Besides the taught lecture, group presentations are to be prepared by the groups assigned for that week and presented to open a discussion session.

Assessment Methods

SORTING NUMBER	SHORT CODE	LONG CODE	FORMULA
1	MTE	MIDTERM EXAM
2	ASG	ASSIGNMENT
3	FIN	FINAL EXAM
4	FCG	FINAL COURSE GRADE	MTE * 0.35 + ASG * 0.15 + FIN * 0.50
5	RST	RESIT
6	FCGR	FINAL COURSE GRADE (RESIT)	MTE * 0.35 + ASG * 0.15 + RST * 0.50

*** Resit Exam is Not Administered in Institutions Where Resit is not Applicable.

Further Notes About Assessment Methods

None

Assessment Criteria

There will be minimum 2 projects, averaged out grades for which will be 15 % of the overall success of the students. mid-term examinations will be averaged and affect the grade by 35 %. Final exam will be 50 % of the resulting grade.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

mehmet.cakmakci@deu.edu.tr

Tel. Nr.: +90 232 301 76 13
Fax Nr.: +90 232 301 76 08

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities	Number	Time (hours)	Total Work Load (hours)
Lectures	13	3	39
Preparation before/after weekly lectures	14	1	14
Preparation for Mid-term Exam	1	7	7
Preparation for Final Exam	1	10	10
Preparing Individual Assignments	2	13	26
Final	1	2	2
Mid-term	1	2	2
TOTAL WORKLOAD (hours)			100

Contribution of Learning Outcomes to Programme Outcomes

PO/LO	PO.1	PO.2	PO.3	PO.5	PO.6	PO.8	PO.9	PO.10
LO.1	5				5		4
LO.2				5
LO.3			5
LO.4								5
LO.5		4
LO.6						5

COURSE UNIT TITLE

DEGREE PROGRAMMES

Description of Individual Course Units

Offered By

Level of Course Unit

Course Coordinator

Offered to

Course Objective

Learning Outcomes of the Course Unit

Mode of Delivery

Prerequisites and Co-requisites

Recomended Optional Programme Components

Course Contents

Recomended or Required Reading

Planned Learning Activities and Teaching Methods

Assessment Methods

Further Notes About Assessment Methods

Assessment Criteria

Language of Instruction

Course Policies and Rules

Contact Details for the Lecturer(s)

Office Hours

Work Placement(s)

Workload Calculation

Contribution of Learning Outcomes to Programme Outcomes

CONTACT INFORMATION