COURSE UNIT TITLE

: WELDING TECHNIQUES-I

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKT 1005 WELDING TECHNIQUES-I COMPULSORY 2 4 0 6

Offered By

Welding Technology

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

MURAT ELIBÜYÜK

Offered to

Welding Technology

Course Objective

The student will know and use all the features of precision measurement, control instruments and machine tools, and will be able to apply measurement techniques. Will be able to perform all position welding and position welding with electric arc welding. Will be able to do all position welding and position welding with oxy-gas welding. Will be able to weld steel, cast iron, copper and its alloys, and aluminum and its alloys. Can read and prepare welded construction projects.

Learning Outcomes of the Course Unit

1   To be able to use all precision measurement, control tools and machine tools, to apply measurement techniques
2   To be able to draw straight stitches with electric arc welding, to be able to make blunt welding, to be able to make trap welding, to be able to make corner welding in horizontal position
3   To be able to make vertical position welding from bottom to top with electric arc welding, to be able to make ceiling position welding, to be able to make horizontal welding of pipes and profiles
4   To be able to draw welding seam with Oxy-gas welding, blunt attachment welding, horizontal corner welding
5   Oxy - gas welding with wire and radio vertical position welding, ceiling position welding
6   To be able to make horizontal welding of pipes and Profiles with Oxy-gas welding, cast iron welding, welding of different metals and alloys

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Calipers, micrometers, comparators, angle measuring tools surface roughness measurement, screw measurement, gearing measurement
2 Surface control with infinitives and optical glasses, pneumatic measurement methods, shape and size tolerance control
3 Calibration of measuring devices and machine tools and the importance of calibration
4 General information about electric arc welding, welding machines, auxiliary elements, electric arc, welding seam, types of electrodes
5 Horizontal blunt snap welding, trap welding, horizontal position inner and outer corner welding, electric arc V,X, K and J welding
6 Side blunt , V, trap and inner corner weldings. Take bottom-up, v, trap and inner corner welding
7 Top-down blunt attachment, trap and inner corner welding, ceiling position welding. Welding of pipes, hair and profiles
8 Midterm
9 General information about Oxy-gas welding, auxiliary elements used in Oxy-gas welding, welding flame and setting. Horizontal wire and radio stitch drawing with Oxy-gas welding, blunt attachment welding with Oxy-gas welding, left-to-right welding
10 Oxy-gas welding with wire and radio horizontal external corner welding, Oxy-gas welding with horizontal internal corner welding, flange welding
11 Oxy-gas welding with side wall welding, trap welding, wire blunt attachment welding, vertical corner welding
12 Ceiling welding with Oxy-gas welding, ceiling V welding, pipe welding with Oxy-gas welding and T welding, take profiles and corner welding
13 Welding of cast iron, copper and its alloys with Oxy-Gas welding.
14 Reading and preparing welded construction projects
15 Reading and preparing welded construction projects

Recomended or Required Reading

The Ministry Of Education. Megep, (2007), Measurement Control and marking. M.E.B. Celik, S., (1989), measurement and control. Bağcı, B.& Erişkin, Y.(1988), Measurement Information and control . Kahraman, N.; Gülenç, B.; Modern Welding Technology, July 2009; Epa-Mat Printing Publishing Ltd. Ltd. Serfiçeli, Y.S; electric arc and Oxy-gas welding;1997; September publishing house. Tepe, H. I.; Arc Welding Technique; 2005; Noble Publishing House. Karadeniz, P.; Welding Methods Smelting Welding; 2000; Dokuz Eylül Ün. Faculty Of Eng. Publication No. 190. Fundamentals Of Welding Technology, L.M. Gourd, Birsen Publishing House (Çev. Prof. Dr. I. Barlas Eryürek et al.), ITU faculty of Mechanical Engineering

Planned Learning Activities and Teaching Methods

The theoretical part of this course will be covered in the classroom and the practical part in the workshop. Lecturers will give the subjects using slides, discuss them with the students as questions and answers, give them hands-on in the workshop for a better understanding of the subjects

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRC PRACTICE
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.25 +PRC * 0.25 + FIN * 0.50
5 RST RESIT
6 FCG FINAL COURSE GRADE MTE * 0.25 + PRC * 0.25 + RST * 0.50


Further Notes About Assessment Methods

None

Assessment Criteria

Learning outcomes will be measured with midterm (25%), final (50%) and hand skills will be measured in practice exam (25%)

Language of Instruction

Turkish

Course Policies and Rules

will be posted

Contact Details for the Lecturer(s)

Tel:02328531828-118 . Email address: elibuyuk.murat@deu.edu.tr

Office Hours

Interview will be held outside of class hours

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 13 2 26
Tutorials 13 4 52
Preparations before/after weekly lectures 13 4 52
Preparation for midterm exam 1 5 5
Preparation for tutorial exam 1 5 5
Preparation for final exam 1 10 10
Midterm 1 1 1
Practical exam 1 1 1
Final 1 1 1
TOTAL WORKLOAD (hours) 153

Contribution of Learning Outcomes to Programme Outcomes

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CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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