COURSE UNIT TITLE

: COATING AND LAMINATING TECHNOLOGY IN THE TEXTILE MATERIALS

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKS 5022 COATING AND LAMINATING TECHNOLOGY IN THE TEXTILE MATERIALS ELECTIVE 2 2 0 7

Offered By

Graduate School of Natural and Applied Sciences

Level of Course Unit

Second Cycle Programmes (Master's Degree)

Course Coordinator

PROFESSOR DOCTOR AYSUN AKŞIT

Offered to

Textile Engineering
Textile Engineering
M.Sc. Textile Engineering

Course Objective

Coating and lamination methods which have wide range applications and materials, are ecological and alternative techniques instead of wet finishing processes. Learning and development of the coating polymers and coating technologies are aimed in this course.

Learning Outcomes of the Course Unit

1   Coating and laminating technology to identify and distinguish
2   The polymer used for coating and laminated film and to recognize and work with textile materials
3   Coating technologies to use in different areas according to the place of usage
4   Laminating technology to use in different areas according to the place of usage
5   Coating made of textile material, to recognize and to make the appropriate tests
6   Lamination made of textile material, to recognize and to make the appropriate tests

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 1.Coating and Lamination Technology 1.1.General knowledge and History 1.2.Commercial and technical goals for coated and laminated fabrics 1.2.
2 2. Polymers used for textile coating technology and their properties 2.1.Natural and synthetic rubbers 2.1.1.Styrene-Butadiene rubber 2.1.2.Isobutadiene rubber 2.1.3.Nitril butadiene rubber 2.1.4.Silicone rubber 2.1.5. Rubber derivatives 2.2.Polyvinilchloride and derivatives 2.3.Plastisols and organosols 2.4.Polyurethanes 2.5.Polyurethane coatings and properties
3 2. Polymers used for textile coating technology and their properties 2.6.Acrylic polymers 2.7.Adhesives 2.7.1.Adhesion mechanism 2.7.2.Ahesives for lamination 2.7.3.Hot-melt adhesives 2.8.Foams for lamination 2.8.1.Flexible polyurethane (PU) foams 2.8.2.Polyolphine foams 2.8.3.Flexible PVC foams
4 3. Textile structures used for coating technology 3.1.Fibers 3.2.Woven surfaces 3.3.Knitted surfaces 3.4.Nonwoven surfaces Laboratory Practice 1: Coating textile structures with different polymers by direct coating technique
5 4. Coating techniques 4.1.Direct coating and its types 4.2.Foam coating 4.3.Cylender coating and its types 4.4.Coating by impregnation method 4.5.Coagulated polyurethane coating 4.6.Transfer coating 4.7.Rotary screen coating 4.8.Clander coating and its types 4.9.Hot melt coating 4.10. Other coating techniques Laboratory Practice 2: Coating textile structures with different polymers by direct coating technique
6 5.Physical properties of coated textiles 5.1.General properties 5.2. Breaking strength 5.3.Elongation 5.4.Adhesion 5.5.Resistance to weather conditions 5.6.Microbiological damages Laboratory Practice 3: Testing physical properties of coated fabrics
7 6.Application areas of coated textile structures 6.1.Protectile clothing 6.2.Sportive and functional areas 6.2.1.Water resistant and breathable coatings 6.2.1.1.Water vapour diffusion from fabric and membrane 6.2.1.2.Microporous coatings and laminations 6.2.1.3.Hydrophillic coating and films Laboratory Practice 4: Water reisistant and breathable coating trials
8 6.Application areas of coated textile structures 6.3.Industrial applications 6.3.1.Nonclothing coatings 6.3.1.1.Coagulation process 6.3.1.2.Porous films 6.3.1.3.Polytetrafluororethylene lamination 6.3.2.Container coatings 6.4.Automotive applications 6.4.1.Air-bag 6.4.2.Foam lamination for interrior 6.4.3.Flame lamination 6.5.Marine applications Laboratory Practice 5: Flame retardant coating trials
9 6.Application areas of coated textile structures 6.6.Civil engineering applications 6.6.1.Polytetrafluoroethylene, PVC coatings 6.6.2.UV and strength tests 6.7.Home textiile products 6.7.1.Upholstery 6.7.2.Products for beds 6.7.3. Carpets 6.8.Medical applications 6.8.1.Protective clothing 6.8.2.Bed covers 6.8.3.Hygenic products 6.9.Products for army 6.9.1.Personal protective clothing 6.9.2. Camouflage 6.9.3.Military equipment 6.10.Other coated products Laboratory Practice 6: Antibacterial Coating trials
10 7.Lamination technology 7.1.Membranes, micro and hyfrohillic films and properties 7.2.Base fabric structures used for lamination technology Laboratory Practice 7: Technical company visiting for practices in lab scale lamination machine
11 8. Lamination texhniques and application areas 8.1. Hot melt lamination 8.2.Flame lamination 8.3.Protective clothing 8.4.Sportive ve functional applications 8.5.Industrial applications 8.6.Automotive applications 8.7.Marine applications 8.8.Civil engineering applications 8.9.Home textile applications 8.10. Medical applications 8.11. Military products
12 Class presentations
13 Test methods for coated and laminated textiles and related standards
14 Test methods for coated and laminated textiles and related standards

Recomended or Required Reading

Arthur A. Tracton 2006, Coatings Technology Handbook, Amerika, 118 Volume
Arthur A. Tracton 2007, Coatings Materials and Surface Coatings, Amerika, 72 Volume
Ashish Kumar Sen 2008, Coated Textiles: Principles and Applications, Second Edition, Amerika, 226p
Walter Fung 2002, Coated and Lminated Textiles, Amerika, 395p

Planned Learning Activities and Teaching Methods

In this course, previous researches in the related literature are discussed and class presentaions are performed by the students. Laboratory practices for coating and lamination processes are performed in accordance with theoretical lessons. The students are responsible for laboratory practices for coated and laminated textile structures and class presentations for their findings.

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRS PRESENTATION
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.40 +PRS * 0.20 +FIN * 0.40
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.40 +PRS * 0.20 +RST * 0.40


Further Notes About Assessment Methods

A midterm exam about the theoretical lessons will be done in the 14.week. A project will be prepared in the content of laboratory practices. This project will include the application of coating and laminating recipes suitable for different areas of coating and lamination. The findings of coating and laminating practices will be presented in the 12.week. The project will be evaluated and taken as the midterm exam. The results of midterm and project will determine the midterm grade. 40% of midterm grade and 60% of final exam will determine the final grade.

Assessment Criteria

Homework
Laboratory Practices
Weekly lectures
Midterm exam
Final exam

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

Prof.Dr.Aysun AKŞIT
Dokuz Eylul Univeristy, Department of Textile Engineering
e-mail: aysun.cireli@du.edu.tr

Office Hours

Wendsday; 5.,6.,7.,8. hours.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 2 28
Tutorials 14 2 28
Preparation for midterm exam 1 15 15
Preparation for final exam 1 18 18
Design Project 1 15 15
Preparing the laboratory notebook 14 5 70
Midterm 1 2 2
Final 1 2 2
TOTAL WORKLOAD (hours) 178

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10
LO.1554
LO.25543
LO.35545
LO.45545
LO.55545543
LO.65545543

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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