COURSE UNIT TITLE

: FLOTATION TECHNICS

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MIN 5078 FLOTATION TECHNICS ELECTIVE 2 2 0 6

Offered By

Graduate School of Natural and Applied Sciences

Level of Course Unit

Second Cycle Programmes (Master's Degree)

Course Coordinator

PROFESSOR DOCTOR ABDULLAH SEYRANKAYA

Offered to

Mineral Processing
Mineral Processing
Mineral Processing

Course Objective

The process of froth flotation is extensively used in Mining Mineral, Metallurgical and chemical industries for separation and selective concentration of metallic industrial minerals, coal and other solids. The importance of Flotation Technology is chiefly due to the ease with which it can be made selective and versatile and to the economy of the process. Since 1960, when the dissolved air process, which has already had some success in the pulp and paper industry was applied to water and waste-water treatment. This course will teach flotation technology as well as flotation kinetics and modeling. Also the investigative techniques of the laboratory and plant will be described, followed by the applications of flotation in the mineral industry and the other fields (water/waste-water treatment, pharmaceuticals and food industries).

Learning Outcomes of the Course Unit

1   understand the basic principles of physical and surface chemistry
2   understand the mechanism and kinetics of flotation process
3   learn the structure and function of flotation reagents
4   learn the flotation machines and cell design
5   learn the industrial applications of flotation for different ore/mineral types
6   develop analytical thinking skills and capability to perform the basic engineering calculations, and provide the ability to evaluate the results of the experiments
7   develop conceptual flotation flow sheet for different types of ore/minerals, and evaluate the environmental impacts of flotation process

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 History of flotation, mineral-flotation system and definitions, development of flotation process from past to present, recent developments in industrial flotation applications
2 Chemical and molecular bonds, solids structure, properties of aqueous solutions, the importance of pH, acids and bases, dissolution phenomena
3 Surface tension, contact angle and properties, capillarity and wetting phenomena, physicochemical properties of the solid-liquid surfaces and interfaces, adsorption isotherms and the Gibbs adsorption equation
4 The electrical properties of interfaces, formation of surface charge, electrical double layer and its models, zeta potential and measurement techniques
5 Flotation reagents, classification of flotation reagents, collectors and their properties
6 Activators and depressant used in flotation, and their properties, frothers, adsorption mechanism of flotation reagents on the surface of the mineral
7 Flotation of fine particles, flotation kinetics - theory and models (first-order flotation kinetics models), factors affecting the rate of flotation (air bubbles and mineral collision, adhesion, separation, induction time, bubbles size, reagent dosage, air velocity, etc.), physical and chemical factors affecting the flotation recovery, the effect of slime, fine particles flotation techniques
8 Flotation machines and operating principles, conventional flotation machines and their properties, circuit design and dimensioning of cell, Column flotation, filled- mikrosel-column flotation, Jameson cell, air flotation, jet flotation, electro-flotation process and device properties
9 Flotation applications, flotation test techniques, data collection and analysis of the experiments, flotation applications in the mineral processing: flotation of sulphide ores and precious metals (lead-zinc ores, copper ores, nickel ores, precious metal-containing arsenopyrite ores, etc.), flotation of oxide-copper/lead/zinc ores, industrial applications
10 Flotation applications, flotation of non-metallic industrial minerals, soluble and semi-soluble salts flotation, flotation of silicate minerals, coal flotation and basic principles, industrial applications
11 Flotation applications, cleaning of waste water (dissolved air flotation, DAF), oil sands flotation, flotation for tailing beneficiation, microorganisms in flotation and flocculation, flotation in the food industry, ion flotation and applications
12 Stabilization of suspended particles. Flocculation and coagulation
13 Assessment of environmental impacts of flotation process
14 Advances in flotation technology, technical and economical evaluation of flotation process

Recomended or Required Reading

1. Fuerstenau, M.C. (1976). Flotation, vol: I and II, American Institute of Mining, Metallurgical and Petroleum Engineers, Inc., New York.
2. Castro Flores, S.H., Alevarez Moisan, (1988). Froth Flotation, Elsevier (Developments in Mineral Processing 9), Amsterdam.
3. Mavtos, P., Matis, K.A., (1991). Innovation in Flotation Technology, Kluwer Academic Publishers, London
4. Gaudin, A.M., (1978). Flotation, McGraw-Hill Book Company Inc. New York
5. Leja, J., (1983). Surface Chemistry, Chemistry of Froth Flotation, PLENUM PRESS, New York
6. Somasundaran, P., (1986). Advances in Mineral Processing, SME, Littleton
7. Rao, S.R. (Revised Edition), (2004). Surface Chemistry of Froth Flotation, First Edition by Leja, J., vol:1-2, Second Edition, Kluwer Academic/Plenum Publisher, New York
8. Weiss, N.L. (editor-in-Chief), (1985). SME Mineral Processing Handbook, Society of Mining Engineers of the American Institute of Mining, Metallurgical and Petroleum Engineers, Inc. New York.

Planned Learning Activities and Teaching Methods

Class presentation and discussion, Team works, laboratory applications, Reports of analyses results, Project presentation, Individual assignment

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 ASG ASSIGNMENT
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.25 + ASG *0.25 +FIN *0.50
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.25 + ASG *0.25 +RST *0.50


Further Notes About Assessment Methods

None

Assessment Criteria

1-5: Mid-term exam, Laboratory and Reports, Project presentation
1-7: Final exam

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

Prof. Dr. Abdullah SEYRANKAYA: a.seyrankaya@deu.edu.tr Tel: +90 232 301 7519

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 2 28
Tutorials 14 2 28
Preparations before/after weekly lectures 14 1 14
Preparation for midterm exam 1 10 10
Preparation for final exam 1 10 10
Preparing assignments 3 12 36
Preparing presentations 3 6 18
Midterm 1 3 3
Final 1 3 3
TOTAL WORKLOAD (hours) 150

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11
LO.154332112131
LO.252332112131
LO.352332112131
LO.452352142131
LO.554334414145
LO.621555455344
LO.751555434534

CONTACT INFORMATION
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Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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