COURSE UNIT TITLE

: MANUFACTURING PROCESS 1

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
MKN 4106 MANUFACTURING PROCESS 1 COMPULSORY 3 1 0 5

Offered By

Machinery

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

NECMETTIN YIĞITTÜRK

Offered to

Machinery (Evening)
Machinery

Course Objective

The purpose of this course is to gain, using the bench lathe, machining the act screws in accordance with the standards and procedures to make a special turning, using the milling machine machining the flat and helical gears on the bench is to gain proficiency.

Learning Outcomes of the Course Unit

1   To understand the motion screws
2   To make a special turning operations
3   To process Flat gear milling machine
4   To analyze the differences between helical and spur gear
5   To understand motion screws

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Occupational safety rules on milling machines
2 Milling Machines, types and parts of the milling machine
3 Connecting pocket knife types, pliers and pocket knives to benches
4 Fastening workpieces to benches (vise, bolts and shoes)
5 Clamping workpieces to benches (clamping moulds, divisors)
6 Speed and feed calculations on milling machines
7 Pocket knife selections according to the surface to be processed
8 Midterm Exam
9 Plane face milling (surface scanning)
10 Angle face milling, chamfering
11 Channel and pocket milling
12 Channel and pocket milling
13 Grinding machine, plane surface grinding
14 Grinding machine, plane surface grinding
15 Definition and uses helical gears, helical gears, manufacturing techniques, helical gear calculations, milling knife and select the module, finished gear control with the module conspiracy

Recomended or Required Reading

Textbook(s): Atelye ve Teknoloji I-II-III, Şefik ÖZCAN, Halit BULUT, Gül Yayınevi, Ankara, 1991
Supplementary Book(s): Tesviyecilik Meslek Teknolojisi I-II-III, Naci ŞAHIN, Ankara 2002
References: Lecture notes
Materials: Ordinary carbon steel St-52

Planned Learning Activities and Teaching Methods

1. Lecture
2. Application
3. Q&A
4. Case study
5. Paired group work
6. Individualized Instruction

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 RO Rapor/Ödev
3 FN Final
4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60


Further Notes About Assessment Methods

None

Assessment Criteria

At least 5 learning outcomes will be measured with midterm, homework and final exams, and the stage of the student in reaching these learning outcomes will be monitored with weekly assignments.

Language of Instruction

Turkish

Course Policies and Rules

1. 70% of theoretical courses, 80% of practical classes attendance is compulsory.
2. Workshop apron must be worn in work practices.
3. To comply with machine use and safety regulations is mandatory while working in workshop.

Contact Details for the Lecturer(s)

0232 301 26 05
necmettin.yigitturk@deu.edu.tr

Office Hours

Weekdays during working hours without the instructor's course.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 3 42
Tutorials 14 1 14
Preparation before/after weekly lectures 12 3 36
Preparation for Mid-term Exam 1 5 5
Preparing Individual Assignments 2 12 24
Preparation for Final Exam 1 10 10
Final 1 1 1
Mid-term 1 1 1
TOTAL WORKLOAD (hours) 133

Contribution of Learning Outcomes to Programme Outcomes

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