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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS MAK 4106 METAL FORMING ELECTIVE 3 0 0 4

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR ŞEFIKA KASMAN

Offered to

Mechanical Engineering Mechanical Engineering (Evening)

Course Objective

The main objective of this course is the teach the fundamentals of metal forming, bulk metal forming, sheet metal forming, and mechanics of plastics forming, analysis of deformation and analysis of sheet processing of various loadings.

Learning Outcomes of the Course Unit

1   Ability to apply the fundamentals of metal forming 2   Ability to examine the mechanisms of the interaction between dislocations and structural components (grain boundaries, point defects, precipitates, etc.) 3   Ability to interpret the factors affecting the metal forming 4   Ability to learn different metal forming processes (bulk deformation, sheet metal working) 5   Ability to solve plastic deformation problem by using package computer program

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Fundamentals of metal forming: Tensile test, compression test, work hardening, Bauschinger effect, hardness test 2 Metallurgical Fundamentals: crystal structure, dislocations, metal forming of mono and polly crystal materials, 3 Factors affecting plastic deformation 4 Mechanics of metal forming 5 Cold , warm and hot metal forming 6 Friction and Lubrication in metal forming 7 Bulk Deformation Processes; Rolling 8 Forging and Extrusion 9 Wire and Bar Drawing 10 Sheet metal forming: Dies and Presses for sheet metal processes 11 Cutting, Bending, Deep drawing and spinning 12 Non homogenous deformation at bulk deformation 13 Computer aided design and analysis in metal forming 14 Computer aided design and analysis in metal forming

Recomended or Required Reading

Groover , M.JP Principles of Modern Manufacturing , John Wiley & Sons, 2011. Çapan, L. Metallere Plastik Şekil Verme , Çağlayan Kitabevi, 3.Baskı, Istanbul, 1999.

Planned Learning Activities and Teaching Methods

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 ASG ASSIGNMENT 3 FIN FINAL EXAM 4 FCG FINAL COURSE GRADE MTE*0.35+ASG *0.15+FIN * 0.50 5 RST RESIT 6 FCGR FINAL COURSE GRADE (RESIT) MTE*0.35+ASG *0.15+RST * 0.50

Further Notes About Assessment Methods

None

Assessment Criteria

To be announced.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

fatih.kahraman@deu.edu.tr

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 10 3 30 Tutorials 2 3 6 Preparations before/after weekly lectures 14 1 14 Preparation for midterm exam 1 15 15 Preparation for final exam 1 20 20 Preparing assignments 1 9 9 Final 1 3 3 Midterm 1 3 3 TOTAL WORKLOAD (hours) 100

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 LO.1 4 4 3 LO.2 3 3 3 LO.3 3 4 3 3 3 3 LO.4 3 LO.5 3 4 4 3