COURSE UNIT TITLE

: MANUFACTURING PROCESSES

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
ELECTIVE

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

ASSOCIATE PROFESSOR FATIH KAHRAMAN

Offered to

Mechanical Engineering (Evening)
Mechanical Engineering

Course Objective

The aim is to give theoretical information about Casting Techniques and Plastic deformation and to explain the use of these manufacturing techniques in the industry with examples.

Learning Outcomes of the Course Unit

1   1 Ability to design casting methods
2   2 To gain knowledge to understand destructive and non-destructive testing
3   3 Understanding mold making, model and core preparation methods
4   4 To teach the concept of cold deformation, factors affecting cold deformation and cold deformation methods (rolling, extrusion, wire drawing, pipe drawing, deep drawing, forging, etc.).
5   5 To teach the properties of cast iron, its internal structure and the areas where it is used according to its properties.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Metal production technique, Raw iron production and Melting furnaces used in casting.
2 Definition and advantages of casting, solidification of casting,
3 Special cases in solidification of metals
4 Casting methods, sand mold casting, molding processes in sand mold casting
5 Casting methods, sand mold casting, molding processes in sand mold casting
6 Centrifugal casting, plaster molding, Investment Casting, Continuous Casting
7 Midterm Exam
8 Iron casting, Finishing processes, Casting defects and controls, design of castings
9 Material examination, Destructive and Nondestructive tests
10 Fundamentals of plastic deformation
11 Introduction of plastic deformation processes
12 Rolling
13 Forging and extrusion
14 Rod and wire drawing
15 Sheet metal forming processes

Recomended or Required Reading

Introduction to Manufacturing Processes, Mikell P. Groover, JOHN WILEY & SONS, INC. 2010
Imal Usulleri, S. Anık, A. Dikicioğlu, M. Vural, Birsen Yayınevi, 1994
Manufacturing Engineering and Technology, Serope Kalpakjian, Steven R. Schmid, Prentice Hall, 2009

Planned Learning Activities and Teaching Methods

Assignment + Laboratory

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 FIN FINAL EXAM
3 FCG FINAL COURSE GRADE MTE * 0.50 + FIN * 0.50
4 RST RESIT
5 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.50 + RST * 0.50


Further Notes About Assessment Methods

None

Assessment Criteria

Learning outputs to article number 2 is done laboratory for students with assignments of this work and all article of Learning outputs are evaluated with both assignments and mid-term exam

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

+ 90 0232 301 92 39 , fatih.kahraman@deu.edu.tr

Office Hours

every working hour in weekdays (except course hours)

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 12 3 36
Preparation for midterm exam 1 15 15
Preparations before/after weekly lectures 12 4 48
Preparation for final exam 1 20 20
Midterm 1 2 2
Final 1 2 2
TOTAL WORKLOAD (hours) 123

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11
LO.1555544
LO.2455355
LO.3555454
LO.455544
LO.545544

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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