COURSE UNIT TITLE

: WELDING PROJECT

DEGREE PROGRAMMES

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKT 4002 WELDING PROJECT COMPULSORY 0 6 0 6

Offered By

Welding Technology

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

DOCTOR SINAN ÖNDER

Offered to

Welding Technology

Course Objective

Teaching steel types.

Teaching how to choose the material (steel/non-ferrous metal), welding method, current type for a desired welded manufacturing project; and, if the method requires, how to choose the electrode, welding wire and shielding gas.

Learning Outcomes of the Course Unit

1   Can explain the types of steel.
2   Can select appropriate steel/non-ferrous metal material for welded manufacturing project in line with desired features.
3   Can explain the effects of alloying elements on steel.
4   In the welding project performed with covered electrode electric arc welding; he/she can make material selection, electrode selection, current type selection.
5   For the welding manufacturing project carried out with GTAW (TIG), he/she can select the manufacturing material, electrode, current type-polarization, welding wire, and shielding gas.
6   For the welding manufacturing project carried out with GMAW, he/she can select the manufacturing material, current type-polarization, welding wire, and shielding gas.
7   For a desired welded manufacturing project, he/she can select the material (steel/non-ferrous metal), welding method, current type; if the method requires, the electrode, welding wire and shielding gas.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Introduction to the welding project
2 Use of MS Word, MS Excel and presentation technologies in project preparation
3 Grouping of characteristic properties of materials, classification of metal alloys
4 Classification of steels, AISI and SAE codes in naming steels, properties and usage areas of steels according to their classes, steel material selection applications for welded manufacturing projects
5 Properties and usage areas of steels according to their classes, steel material selection practices for welded manufacturing projects
6 Effects of alloying elements on steels, steel material selection practices for welded manufacturing projects
7 According to TS EN ISO 2560 standard, covered electrode codes, material selection, electrode selection, current type selection applications in welding projects performed with covered electrode electric arc welding.
8 Midterm exam
9 Electrode and wire standards used in GTAW, manufacturing material, electrode, current type-polarization, welding wire, shielding gas selection practices for welding manufacturing projects carried out with GTAW (TIG)
10 Wire standards used in GMAW, manufacturing material, current type-polarization, welding wire, shielding gas selection practices for the welding manufacturing project carried out with GMAW
11 Selection of material (steel/non-ferrous metal), welding method and current type for a desired welded manufacturing project, and selection of electrodes, welding wire and shielding gas if the method requires it.
12 Selection of material (steel/non-ferrous metal), welding method and current type for a desired welded manufacturing project, and selection of electrodes, welding wire and shielding gas if the method requires it.
13 Selection of material (steel/non-ferrous metal), welding method and current type for a desired welded manufacturing project, and selection of electrodes, welding wire and shielding gas if the method requires it.
14 Selection of material (steel/non-ferrous metal), welding method and current type for a desired welded manufacturing project, and selection of electrodes, welding wire and shielding gas if the method requires it.
15 Selection of material (steel/non-ferrous metal), welding method and current type for a desired welded manufacturing project, and selection of electrodes, welding wire and shielding gas if the method requires it.

Recomended or Required Reading

Teknolojik proje tasarımı (Technological project design), Ayvacı, H.Ş., Pegem Publishing, 2012.
Malzeme seçimi ve uygulamaları (Material selection and applications), Fındık, F., Okumuş, S.C., Çolak M., Seçkin Publishing, 2016.

Planned Learning Activities and Teaching Methods

Direct expression method, question - answer method, show and make method

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRC PRACTICE
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.25 +PRC * 0.25 + FIN * 0.50
5 RST RESIT
6 FCG FINAL COURSE GRADE MTE * 0.25 + PRC * 0.25 + RST * 0.50


Further Notes About Assessment Methods

None

Assessment Criteria

Midterm Exam (%25): Measurement success of the topics worked up to midterm exam
Practise (%25): Examination of practical skills in creating a project report
Final Exam (%50): Measurement of the all learning outcomes success

Language of Instruction

Turkish

Course Policies and Rules

To be announced

Contact Details for the Lecturer(s)

Sinan ÖNDER, PhD
sinan.onder@deu.edu.tr

Office Hours

Tuesday 08:30 - 09:15
Thursday 11:15 - 12:00

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Practice (Reflection) 14 6 84
Preparations before/after weekly lectures 14 4 56
Preparation for midterm exam 1 4 4
Preparation for final exam 1 4 4
Preparation for tutorial exam 1 4 4
Final 1 1 1
Midterm 1 1 1
Practical exam 1 1 1
TOTAL WORKLOAD (hours) 155

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6PO.7PO.8PO.9PO.10PO.11PO.12
LO.11
LO.21
LO.31
LO.4111
LO.5111
LO.6111
LO.7111

CONTACT INFORMATION
Dokuz Eylül Üniversitesi Cumhuriyet Bulvarı No: 144 35210 Alsancak / İZMİR
Phone: +90(232) 412 12 12 - Fax: +90 (232) 464 81 35

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