COURSE UNIT TITLE

: WELDING TECHNIQUES-II

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKT 2006 WELDING TECHNIQUES-II COMPULSORY 2 4 0 6

Offered By

Welding Technology

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

MURAT ELIBÜYÜK

Offered to

Welding Technology

Course Objective

The student gains theoretical knowledge about TIG and Submerged Arc Welding methods. Can perform welding applications of different thicknesses and different materials in different positions with the TIG welding method. Gains theoretical knowledge about MIG-MAG Welding methods. With the MIG-MAG welding method, welding applications of different thicknesses and different materials in different positions can be carried out. Can read and prepare welded construction projects.

Learning Outcomes of the Course Unit

1   To be able to pull welding seam with TIG arc welding method, to be able to weld in horizontal position, to be able to weld in cornice position
2   To be able to do bottom-up welding by TIG arc welding method, to be able to make pipe and profile welding, to pull straight seams
3   MiG-MAG arc welding method to do welding seam, horizontal position welding, trap welding, cornice welding to do position
4   MiG-MAG arc welding method with bottom-up welding, top-down welding, ceiling welding, pipe and profile welding

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 "The Importance of Occupational Health and Safety in Workshop/Laboratory Use, Work Accidents and Occupational Diseases, Precautions to be Taken for This and Sample Practices." TIG arc welding machines, introduction of auxiliary elements.
2 Welding from right to left, welding from left to right with TIG arc welding.
3 Blunt attachment welding , trap welding, corner welding by Tig arc welding method
4 Cornice position welding with Tig arc welding, bottom-up vertical blunt attachment welding, bottom-up overlay welding, bottom-up inner corner welding
5 Pipe blunt attachment welding with Tig arc welding, profile welding with TIG arc welding
6 TIG arc welding inspection techniques, maintenance and welding repairs
7 Introduction of submerged arc welding machines and their auxiliary elements. Construction stages of submerged arc welding.
8 General review, Course Evaluation, Midterm
9 MiG-MAG arc welding auxiliary elements, application areas, protective gases used and duties of protective gases, electrodes used
10 Heat input in MIG-MAG arc welding, welding mouths, welding speed, torch movements, position welding
11 MiG-MAG arc welding in horizontal position blunt attachment and V " blunt attachment joints and their importance, trap welds, trap welds of thin and thick materials, corner welds, inner and outer corner welds
12 Cornice position welds, straight seam and blunt joint joints, bottom-up welds, top-down welds, flat, blunt snap and inner corner welds
13 Ceiling weldings, flat, trap and inner corner weldings, pipe and profile weldings, flange weldings, welding mouths and punting rules
14 Reading and preparing welded construction projects
15 Reading and preparing welded construction projects

Recomended or Required Reading

Modern Welding Technology, Assoc.Dr. Nizamettin Kahraman, Y.Assoc.Dr. Behçet Gülenç, July-2009. Fundamentals Of Welding Technology, L.m. Gourd, Birsen Publishing House (Çev. Prof.Dr. I. Barlas Eryürk ve ark.), ITU faculty of Mechanical Engineering, 1995 Modern Welding Technology, Assoc.Dr. Nizamettin Kahraman, Y.Assoc.Dr. Behçet Gülenç, July-2009. Gas welding with MiG-MAG melting electrode, Prof.Dr. Kutsal Tulbentçi, Gedik Publication

Planned Learning Activities and Teaching Methods

The theoretical part of this course will be covered in the classroom and the practical part in the workshop. Lecturers will give the subjects using slides, discuss them with the students as questions and answers, give them hands-on in the workshop for a better understanding of the subjects

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 PRC PRACTICE
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.25 +PRC * 0.25 + FIN * 0.50
5 RST RESIT
6 FCG FINAL COURSE GRADE MTE * 0.25 + PRC * 0.25 + RST * 0.50


Further Notes About Assessment Methods

None

Assessment Criteria

Learning outcomes will be measured with midterm (25%), final (50%) and hand skills will be measured in practice exam (25%)

Language of Instruction

Turkish

Course Policies and Rules

Will be posted

Contact Details for the Lecturer(s)

Tel:02328531828-118 . Email address: elibuyuk.murat@deu.edu.tr

Office Hours

Interview will be held outside of class hours

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 13 2 26
Tutorials 14 4 56
Lectures 1 1 1
Preparations before/after weekly lectures 14 4 56
Preparation for midterm exam 1 5 5
Preparation for tutorial exam 1 5 5
Preparation for final exam 1 10 10
Midterm 1 1 1
Practical exam 1 1 1
Final 1 1 1
TOTAL WORKLOAD (hours) 162

Contribution of Learning Outcomes to Programme Outcomes

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