COURSE UNIT TITLE

: LEAN PRODUCTION

Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS
TKY 7022 LEAN PRODUCTION COMPULSORY 2 0 0 6

Offered By

Quality Management (Non-Thesis-Evening)

Level of Course Unit

Second Cycle Programmes (Master's Degree)

Course Coordinator

PROFESSOR DOCTOR IPEK DEVECI KOCAKOÇ

Offered to

Quality Management (Non-Thesis-Evening)

Course Objective

1. teaching the concepts related to Muda and waste.
2. discussing lean thinking
3. teaching lean techniques
4. analyzing lean applications on different sectors
5. gaining practical tips for a lean transformation

Learning Outcomes of the Course Unit

1   to be able to acknowledge waste and related concepts
2   to be able to discuss on lean thinking
3   to be able to analyze lean applications on different sectors
4   to be able to identify the current state and draw its value map
5   to be able to apply lean techniques such as 5S, SMED, Poka- Yoke, TPM, Kanban
6   to be able to qualify to succeed in a lean transformation

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description
1 Lean Thinking and basic concepts
2 Lean Thinking and basic concepts
3 Value stream mapping- current state
4 Value stream mapping- future state
5 Value stream mapping- creating the current state
6 5S
7 SMED
8 Mid-term
9 Poka-Yoke
10 TPM
11 Cellular manufacturing
12 Project presentations
13 Project presentations
14 Project presentations

Recomended or Required Reading

1- Lean thinking, Womack ve Jones
2- Machine that changed the world, Womack ve Jones
3- 3 manuals of Lean Institute

Planned Learning Activities and Teaching Methods

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA
1 MTE MIDTERM EXAM
2 STT TERM WORK (SEMESTER)
3 FIN FINAL EXAM
4 FCG FINAL COURSE GRADE MTE * 0.30 + STT * 0.30 + FIN* 0.40
5 RST RESIT
6 FCGR FINAL COURSE GRADE (RESIT) MTE * 0.30 + STT * 0.30 + RST* 0.40


Further Notes About Assessment Methods

None

Assessment Criteria

lecturing and case studies

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

To be announced.

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours)
Lectures 14 2 28
Preparations before/after weekly lectures 14 3 42
Preparation for midterm exam 1 10 10
Preparation for final exam 1 10 10
Project Preparation 1 25 25
Preparing assignments 10 2 20
Midterm 1 3 3
Final 1 3 3
TOTAL WORKLOAD (hours) 141

Contribution of Learning Outcomes to Programme Outcomes

PO/LOPO.1PO.2PO.3PO.4PO.5PO.6
LO.1433
LO.2433
LO.3433
LO.443
LO.543
LO.643