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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS DÖK 4209 RUNNERS FEEDER DESIGN COMPULSORY 1 1 0 4

Offered By

Foundry

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

BAHATTIN AGADAY

Offered to

Foundry Foundry

Course Objective

Liquid metal die-solid products, which is decisive in transforming the correct sizing and positioning of feeder that allows runners and give the determination of the basic criteria.

Learning Outcomes of the Course Unit

1   Be able to identify production with method of casting part 2   To relate the shape of the mold material solidification. 3   According to the shape of the solidification sprue parts feeder, a goner, climber to calculate sizing. 4   Determine positioning of the points of the mold gating system 5   To detect the weight of cast iron parts 6   Gating the ability to design custom molding applications.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Model design to be considered. Design errors. 2 Determination of the appropriate mold and die casting technique the desired track. 3 Behavior and the effect of casting solidification structure. 4 Factors in the progression of solidification and solidification simulation. 5 Part of gravity calculation methods. 6 Cash and sediment types 7 Cash and sediment types 8 Mid-term exam 9 Feeder calculations and dimensioning 10 Sprue nozzle cross-section calculation and design of a goner 11 Types of coolant 12 Runner goner coolant feeder calculations, depending on the model design and casting. 13 The filter feeder applications shirt 14 Runner cast from feeder faults. 15 Runner cast from feeder faults.

Recomended or Required Reading

1. Prof.Dr.Ahmet ARAN, (1999), METAL CASTING TECHNOLOGY, Istanbul Technical University, Mechanical Fak.Birsen Publisher-1999 2. Prof.Dr.Ergin ÇAVUŞOĞLU-(1992) CASTING TECHNOLOGY References: Other course materials: 1. Factory melting reports. 2. Graduation projects

Planned Learning Activities and Teaching Methods

1. Lectures 2. application

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MTE MIDTERM EXAM 2 RO Rapor/Ödev 3 FN Final 4 FCG FINAL COURSE GRADE VZ*0.20 + RO*0.20 + FN* 0.60 5 RST RESIT 6 FCGR FINAL COURSE GRADE (RESIT) VZ*0.20 + RO*0.20 + BUT* 0.60

Further Notes About Assessment Methods

None

Assessment Criteria

Mid-term exam and final exam will be measured with the five learning outcomes

Language of Instruction

Turkish

Course Policies and Rules

70% of course attendance is mandatory.

Contact Details for the Lecturer(s)

GSM:0535 275 09 29 Mail:b.agaday@hotmail.com

Office Hours

Every day: 17:00, 17:30

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Lectures 14 1 14 Case study 14 1 14 Preparations before/after weekly lectures 12 3 36 Preparation for midterm exam 1 4 4 Preparation for final exam 1 8 8 Preparing assignments 2 10 20 Preparing presentations 2 5 10 Final 1 1 1 Midterm 1 1 1 TOTAL WORKLOAD (hours) 108

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 PO.12 PO.13 PO.14 LO.1 1 1 1 1 1 1 1 1 1 1 1 1 LO.2 1 1 1 1 1 1 1 1 1 1 1 1 1 LO.3 1 1 1 1 1 1 1 1 1 1 1 1 LO.4 1 1 1 1 1 1 1 1 1 1 1 1 LO.5 1 1 1 1 1 1 1 1 1 1 1 1 1 LO.6 1 1 1 1 1 1 1 1 1 1 1 1 1