Dokuz Eylül University Information Package / Courses Catalog

Description of Individual Course Units

Course Unit Code	Course Unit Title	Type Of Course	D	U	L	ECTS
MAK 3029	MANUFACTURING PROCESSES	COMPULSORY	3	0	0	5

Offered By

Mechanical Engineering

Level of Course Unit

First Cycle Programmes (Bachelor's Degree)

Course Coordinator

PROFESSOR DOCTOR ŞEFIKA KASMAN

Offered to

Industrial Engineering (Evening)
Industrial Engineering

Course Objective

The purpose of this course is to give theoretical knowledge about Casting techniques, Forming processes, Welding processes and Machining subjects and to teach using of these techniques in industry by giving examples.

Learning Outcomes of the Course Unit

1	Teaching of casting methods and forming mould, model and core preparation.
2	Teaching of cast iron properties, microstructures and using areas according to their properties.
3	Teaching of destructive and nondestructive test methods
4	Teaching of plastic deformation concept, effected factors on plastic deformation
5	Teaching of plastic deformation methods (rolling, extrusion, wire drawing, tube drawing, deep drawing, forging etc.)
6	Teaching of electric arc, plasma and that properties and effect to force of electric arc.
7	Teaching of basic principles, methods and application areas of arc welding (coated electrode, MIG/MAG welding, TIG welding, Submerged welding and plasma welding) and pressure welding
8	Teaching of machining methods and tool materials

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week	Subject	Description
1	Definition and advantages of casting, solidification of casting, special cases in solidification of metals,
2	Casting methods, sand casting, molding processes in sand mold casting
3	Centrifugal casting, plaster molding, Investment Casting, Continuous Casting, Iron casting, Finishing processes, Casting defects and controls, design of castings
4	Fundamentals of plastic deformation, Introduction of plastic deformation processes
5	Rolling, Forging and extrusion
6	Bar and wire drawing, Sheet metal forming
7	Classification of welding processes, electric arc welding
8	Welding electrodes, Manual Metal Arc Welding Process and electrod selection,Gas metal arc welding methods,
9	Gas welding, submerged arc welding methods
10	Pressure welding processes
11	Microstructure of welding, welding defects
12	Destructive and Nondestructive tests
13	Machining methods and tool materials
14	Machining methods and tool materials

Recomended or Required Reading

Textbook(s):
1) Imal Usulleri, S. Anık, A. Dikicioğlu, M. Vural, Birsen Yayınevi, 1999

Supplementary Book(s):
1) Lecture notes
2) Manufacturing Engineering and Technology, Serope Kalpakjian, Steven R. Schmid, Prentice Hall, 2009

Planned Learning Activities and Teaching Methods

Assignment + Laboratory

Assessment Methods

SORTING NUMBER	SHORT CODE	LONG CODE	FORMULA
1	MTE	MIDTERM EXAM
2	FIN	FINAL EXAM
3	FCG	FINAL COURSE GRADE	MTE * 0.50 + FIN * 0.50
4	RST	RESIT
5	FCGR	FINAL COURSE GRADE (RESIT)	MTE * 0.50 + RST * 0.50

Further Notes About Assessment Methods

During in the semester, laboratory work is done for students and it is necessary that student should give a homework about this laboratory work. But these study works aren t included in assessment.

Assessment Criteria

Learning outputs evaluated both mid-term and final exam.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

+ 90 0232 301 92 39, fatih.kahraman@deu.edu.tr

Office Hours

Every working hour in weekdays (except course hours)

Work Placement(s)

None

Workload Calculation

Activities	Number	Time (hours)	Total Work Load (hours)
Lectures	12	3	36
Preparations before/after weekly lectures	12	4	48
Preparation for midterm exam	1	15	15
Preparation for final exam	1	20	20
Final	1	2	2
Midterm	1	2	2
TOTAL WORKLOAD (hours)			123

Contribution of Learning Outcomes to Programme Outcomes

PO/LO	PO.1	PO.2	PO.3	PO.4	PO.5	PO.10
LO.1	2	3	3	3	4
LO.2	2	4	4	3	4	4
LO.3	2	3	4	4	4	4
LO.4	2	3	4	4	4	4
LO.5	2	4	4	3	4	4
LO.6	2	4	4	3	4	4
LO.7	2	4	4	3	4	4
LO.8	2	4	4	3	4	4

COURSE UNIT TITLE

DEGREE PROGRAMMES

Description of Individual Course Units

Offered By

Level of Course Unit

Course Coordinator

Offered to

Course Objective

Learning Outcomes of the Course Unit

Mode of Delivery

Prerequisites and Co-requisites

Recomended Optional Programme Components

Course Contents

Recomended or Required Reading

Planned Learning Activities and Teaching Methods

Assessment Methods

Further Notes About Assessment Methods

Assessment Criteria

Language of Instruction

Course Policies and Rules

Contact Details for the Lecturer(s)

Office Hours

Work Placement(s)

Workload Calculation

Contribution of Learning Outcomes to Programme Outcomes

CONTACT INFORMATION