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Description of Individual Course Units

Course Unit Code Course Unit Title Type Of Course D U L ECTS ISM 1030 MANUFACTURING METHODS ELECTIVE 3 0 0 3

Offered By

HEAVY EQUIPMENT OPERATOR

Level of Course Unit

Short Cycle Programmes (Associate's Degree)

Course Coordinator

DOCTOR ÜMIT ZEYBEK

Offered to

HEAVY EQUIPMENT OPERATOR

Course Objective

aims to teach students introductory manufacturing methods. During the course, students learn modern/classical manufacturing methods currently used by the industry.

Learning Outcomes of the Course Unit

1   Lists and explains basic information about the principles and areas of use of manufacturing methods. 2   Summarizes the superiority, limitations and application areas of manufacturing methods compared to each other. 3   Defines and selects the equipment used in manufacturing methods. 4   Selects the most appropriate manufacturing method for a specific machine part at the design stage.

Mode of Delivery

Face -to- Face

Prerequisites and Co-requisites

None

Recomended Optional Programme Components

None

Course Contents

Week Subject Description 1 Introduction to casting technology, classification of casting methods, metallurgical principles, solidification, models. 2 Sand mold casting, mold materials, molding machines, shell mold casting, precision casting method. 3 Permanent mold casting, pressure casting, centrifugal casting, melting furnaces, finishing processes. 4 Classification of welding methods and physical principles, gas welding and cutting methods. 5 Arc welding methods and equipment. 6 Advanced welding methods and equipment. 7 Classification of plastic forming methods, mechanical and metallurgical principles. 8 Mass and hot forming methods, rolling, forging, Extrusion. 9 Hot and cold forming methods, Wire drawing, Sheet metal processing methods, Cutting, Bending, Stretching, Drawing, Deep drawing, Presses. 10 Classification and physical principles of chip removal methods, chip formation, tools and tool life. 11 Turning, drilling and machining, reciprocating and planing methods and benches. 12 Milling, broaching processes and benches, gear cutting and gear manufacturing, grinding and precision surface treatment methods. 13 Chemical and electrochemical processes, Powder metallurgy, Comparison of manufacturing methods.

Recomended or Required Reading

Manufacturing Methods, Selahaddin Anık, Adnan Dikicioğlu, Murat Vural - Book

Planned Learning Activities and Teaching Methods

Lecture notes and course book

Assessment Methods

SORTING NUMBER SHORT CODE LONG CODE FORMULA 1 MT MIDTERM 2 FINS FINAL EXAM 3 FCGR FINAL COURSE GRADE (RESIT) MT*0.40+FINS*0.60 4 RST RESIT 5 FCGR FINAL COURSE GRADE (RESIT) MT*0.40+RST*0.60

Further Notes About Assessment Methods

None

Assessment Criteria

To be announced.

Language of Instruction

Turkish

Course Policies and Rules

To be announced.

Contact Details for the Lecturer(s)

umit.zeybek@deu.edu.tr

Office Hours

To be announced.

Work Placement(s)

None

Workload Calculation

Activities Number Time (hours) Total Work Load (hours) Midterm 1 1 Final 1 1 TOTAL WORKLOAD (hours) 0

Contribution of Learning Outcomes to Programme Outcomes

PO/LO PO.1 PO.2 PO.3 PO.4 PO.5 PO.6 PO.7 PO.8 PO.9 PO.10 PO.11 PO.12 PO.13 LO.1 2 2 3 4 4 5 LO.2 1 1 3 3 3 5 LO.3 2 2 3 4 5 5 LO.4 1 1 2 2 3 4